Tips used compressor best efficiency
You just need to perform tricks for your Air Compressor improving energy efficiency, energy savings and run on compressed air system.
Maintaining air compressor systems candor:
– Boc directly check for leaks in the piping, joints, drains, valves, flexible pipes, fittings, and other units and lubrication filters. For example, a 6.4mm hole could splurge $ 3400 / year to operate an air compressor system at 700kPa. Education staff to find out where the waste and leakage at this instant.
– Install automatic timers to turn off your air compressor when not in use.
– Air pressure reduced to the minimum necessary to carry out the work.
Shorten air distribution distances or moving your air compressor closer to where your compressed air is used.
– Check all belt drive stockings outspoken hands in the air compressor driven belt. Energy loss due to incorrect hand stockings stockings by hand excessive compressor and motor bearings are universal.
Buy compressor suitable for your needs:
– Choose size air compressor to run the most effective when it is running at ‘full load’.
– Ensure that your air compressors fit your needs, and do not install an oversized compressor to meet expected demand in the future.
– Acquisition of additional compressors suitable size when needed later is usually more economical and efficient.
– Review of the energy efficient accessories to minimize energy loss in compressed air systems, such as high efficiency filters and dryers, or select a compressor with output changes.
When using compressors to note:
When the compressor system is put in place your suit, ensuring some technical proposals and proper maintenance of the machine, the period will be longer used and you are not amended petty damages, or bear Cases of excessive noise of the machine …
I. Environment compressor set: Must have places to eat in to put the compressor, it is best to plant in a room to meet the following suggestions:
– Spacious and bright enough to operation and maintenance, the machine is kept insulation surrounding wall and ceiling at least 1.2 meters.
– Rooms have air vents need to eat in.
– The environment is not too hot (<40 ° C) and dust, the machine needs cooling fan with greater traffic flow compressor fan.
– Pay attention to the direction of sunlight can affect the ambient temperature increases
II. Notes on operating the machine
– Stop the machine immediately upon the occurrence of any strange sounds.
– Do not be loosened pipes, bolts and screws do not open or close the valve when there is pressure.
– Filling the oil back to the oil level is too low encounter.
– Operations should be consistent with the changes include: pressure system, system temperatures, various partial pressure, oil level and operation period.
Care and maintenance:
The amount of lubricant is crucial factor affecting the performance and operation of screw compressors. If oil shortage will cause some damage to the compressor, use special oils screw compressors. Special oils for screw compressors with very good quality, viscosity at about 66oC very fit in the screw compressor and it is a factor against degradation, it is difficult to dissolve in water into milk or foaming and anti-corrosion etc …
Oil change cycle:
– Initially should change the oil after 500 hours of machine operation (last run multiple).
– At the time rather then after about 2,000 hours should be replaced with mineral oil-based machines, or longer to 8000h if using synthetic oil. (Environment not as good as dust, high ambient temperature, makes short oil era ).
– If possible ensure the conditions stated on the machine will be less gathering dust and acidification and other types of corrosion will be slower. If air quality under the best standards should install the equipment to clean the air filter.
With the structure of the box and placed on price, this type of compressor can move around on the floor. If you move upstairs, you have to have safeguards to avoid abrasion.
The proposed installation of electrical systems:
1. Should install a system that provides an independent source for the machine, it can prevent the overload or phase balance 3 when connected to other devices and 3-phase voltage stabilization in food import the nominal voltage of the motor, the voltage range with a tolerance of 5% nominal voltage.
2. The right choice of electric cables that suggest the machine.
3. Percentage of output and motor must be the same.
4. Check to avoid leakage (leaking) of power lines in and out.
Daily work
Check the electrical system safety, safety check the pipeline system, check the position of the valve in the form of effective, open the gas valve output. Power on and launched the peripherals of compressor air dryer as before. Restart the compressor and make sure it’s working everyday, such as startup, when the machine running noise, vapor pressure, pressure lubrication, air temperature and record the data. After a period, verifying the oil level, if the lower or lower limit, add lubricating oil as proposed. If you see strange signs, press “OFF” button or endangered, only restart after the failure is resolved.
